Kylmähartsi V-800 no-bake resin

Binding agent for cast moulds and cores, cures at room temperature and binds the sand to endure casting conditions

Special features


  • phenol-free
  • free formaldehyde content < 0,1 %  
  • nitrogen content 3,8% 
  • builds high strength
  • good mould discharge
  • dimensionally accurate
  • curing time can be easily adjusted
  • easy to clean


Materials

Package Size Product Code
Kylmähartsi V-800 200 l T8025.200
Kylmähartsi V-800 kontti T8025.992
Kylmähartsi V-800 kontti T8025.994
Type/binder

Furan-ureaformaldehyde resin

Density/specific weight

Resin 1150...1190 kg/m³

Mixing ratio

Resin V-820 1 % of sand weight
Catalyst K-222 0,33 % of sand weight

Working conditions

Iron castings

Storage

Can be stored unopened in a well ventilated, cool place for 3 months.

Instructions for use

A typical mixing ratio is 1-1.5% of resin to the amount of sand. The suitable amount of catalyst is 30-50% of the resin amount used.
The final mould strength depends on the binder, dosage, sand quality and curing conditions. A higher binder dosage is recommended for core moulding.
Dosing affects the hardening speed. A higher catalyst amount speeds up the curing process, even though to some extent this will reduce the final strength. Adding too much catalyst (over 60%) will result in a longer stripping time.
The sand must be free from alkaline impurities, preferably washed, cooled and dry. The temperature of the sand should not exceed 35 °C, in order to avoid premature curing. The higher the sand temperature, the less catalyst is needed and correspondingly, the lower the sand temperature, the higher dose of catalyst is needed. No-bake resin can be used as such with neutral and acidic sand grades (quartz, chromite, zircon etc.).

Properties of mixture

 

BL(min)5...7
ST(min)25...35
 Taivutuslujuus ( (N/cm2) 1h   120...160
 2h    270...310
 3h    360...400

 

Environment and safety

NOTE! When mixed together, resin-catalyst compound generates an intensive, heat-producing, explosion-like reaction. DO NOT MIX WITHOUT SAND! Should this happen, immediately add plenty of water to the mixture. Ensure sufficient ventilation in the working premises.
Avoid unnecessary skin contact with and exposure to the fresh product: use safety gloves, safety glasses and protective clothing.
Refer to material safety data sheet.
For information on product and package disposal, visit www.kiilto.com.

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